|
The installation of an
Indepentent Front Suspension in your favorite steet rod is a
relatively simple procedure but requires a couple of critical
measurements and calculations to be made prior to beginning the process.
The one that is the
most important is the establishment of the Center Line of the
original spindles. This line is 90° off the front to rear
centerline of the frame.
The exact centerline of
the existing spindles will become the exact centerline of the new cross-member
as well as the spring caps. This will assure you that the new
Mustang II spindles will locate your front wheels in the exact
location of the originals.
The easiest installation
will always be on a bare chassis but can be accomplished on a vehicle
with engine and sheet metal in place. However if you can just have a
bare chassis to work with we highly recommend it.
Before removal of the
existing crossmember the frame should be temporarily braced to
prevent the posiibility of any frame twist or rail spreading. We use
angle iron to brace the frame, rail to rail with bolts through
the rails. Once the rail position is stablized we can proceed with
locating, marking and center punching the center line of the spindles.
With the hubs pointing
forward, locate the Lathe tool center on the inside of the old
spindles then transfer that point to the top of the frame rail. Use
masking tape on the top of the frame rails for the initial marking.
At this point the pencil marking is temporary but when you are
satisfied that the centerline is correct, centerpunch the line for a
permanent location mark.
Now you are ready to
remove the old cross member and if your frame rails are not boxed you
should do that at this time. (a cardboard template is useful in
fabricating the inside boxing plate)
Pre fit the new cross
member before welding in the inside plates as you may have to make
small adjustments to the inside of the rails for a perfect fit. We
also centerpunch the center of the new cross member and the spring
hats. Tack in the new cross member and recheck all measurments before
the final welding.
For this instructional
page we are using a frame from a '36 Chevy project. The steps you see
depicted here are going to be similar to each aplication but on some
frames the cross member will tie into the frame rails at different
points and on some frames the spring top hats will mount differently.
But these are small detail differences. The overall process will be
the same as what's shown here.
When you purchase an
Indepentent Front Suspension kit from '9' Lives, we will be there to
answer any questions you have and help you solve any problems that
may crop up with your particular installation.
Here is what the frame
looked like when we started.
Now the work begins!
|
|
First we
get rid of unwanted
parts and initial cleaning is done. |
 |
|
|
Frame has
been sandblastd
and 2 coats of Epoxy sprayed on the frame. |

|
|
|
Pencil line
on the masking tape to mark the centerline. |
 |
|
|
Install the
angle iron brace to keep the frame rails stabilized. |
 |
|
|
Drive out
the bolts that hold the old cross member in place. |
 |
|
|
Cross
member tacked in place and ready to be welded in. |
 |
|
|
Reference
the spring hat centerlines
with the punch
marks on the frame. |
 |
|
|
Lower
control arm holes are enlarged to 5/8"
for tubular control arms. |
 |
|
|
Upper
control arms attached to the spring hats. |
 |
|
|
Attach the
new spindle/rotor/caliper to the lower control arm ball joint. |
 |
|
|
Install the spring,
connect
the spindle to the upper
ball joint. |
 |
|
|
Rack
mounting bracket welded to the X member. |
 |
|
|
Another
view of the attachment
to the spindle. |
 |
|
|
|
|
|
|
|
Cleaned and
ready to locate the centerline from the existing spindle. |
 |
|
|
1st
measurement...the lathe center from
the existing spindle marked on tape. |

|
|
|
Check the
measurments twice.
Center
punch the pencil line. |
 |
|
|
Remove old
frame brackets and grind off bolt heads. |
 |
|
|
Boxing
plate in place where the new cross member will attach. |
 |
|
|
X member
welded in, angle iron frame brace removed. |
 |
|
|
Make sure
the spring hats are at the same height
using a level. |
 |
|
|
T-bolts in
the top control arm for castor and camber adjustments. |
 |
|
|
Next bolt
the lower control arms to the cross member. |
 |
|
|
Internal
spring compressor
used to compress
the coil
spring. |
 |
|
|
Now you are
ready to mount the new rack and pinion setup. |
 |
|
|
Rack and
pinion attachment to the spindle. |
 |
|
|
And from
the front with the new suspension setup complete. |
 |
|
|
|
|
Top
of page |